We will need all the parts that we are working on, which may include your cylinder, head, power valve, and piston. Also before sending your cylinder in, you need to either fill out our Service Order Form or e-mail email@example.com, or call us to have an estimate created to print and send in with your cylinder to
1404 Pilgrim Road
Plymouth, WI 53073.
Although, it is not mandatory, providing us with a new piston is always a good idea. By having a piston we can ensure proper finish bore size, as well as making sure that your new piston hasn’t been damaged. In most cases, we can do a cylinder to stock dimensions based on provided make, model, and year. If you would like us to provide a new aftermarket piston, simply choose the type you would like and indicate it on our Service Order Form and send it in with your cylinder.
You can send in just your cylinder, all components you want serviced, or even your entire engine for us to provide engine rebuilding services for you. We recommend calling one of our service technicians to discuss all options available for your specific needs. Millennium Technologies will not be held liable for any damaged or broken parts that may result from disassembly. This includes cylinder head bolts! Please remove them from the cylinder; we will not be liable for any damaged or broken head bolts. If removing a head bolt results in the need for a heli-coil, the customer will be contacted to be notified of the additional costs.
No, we recommend that you send the entire power valve assembly along with your cylinder and take advantage of our power valve service
Yes, we often will purchase your used cylinders without requiring any purchase or exchange with us, but it depends on your specific cylinder and the condition it is in. Feel free to call us to discuss selling us your used cylinder(s).
We do sell cylinders outright depending on inventory levels and availability.
We carry over 10,000 cylinders in our core inventory to fit almost any application. We recommend calling one of our sales technicians to discuss all options available for your specific core needs.
There are always many repair or modifications options for your cylinder, please call one of our sales technicians to discuss what range of options and pricing are available for your needs.
Overbore or oversizing options vary by model and application. We recommend calling one of our sales technicians to discuss all options available for your specific needs.
When doing may big bore kits, it is necessary to modify other parts of the motor. Often times, the power valve assembly and/or cylinder head require changes to accept your new bore size. Failure to modify these parts will result in power loss and/or engine failure. If you are unsure of your needs please contact us.
Your cylinder should be bored to .007” (±.001”) over your finish bore size. In other words, take your piston size, add clearance, and then add .007”. When doing your final pass, it is a good idea to use a new bit to ensure we receive a smooth, groove free surface that is ready for plating. If left undersized or too rough we will need to re-bore your cylinder, negating your attempt to save cost and time. Please do not hone your cylinders at this point. Honing on bare aluminum forces oil into the casting and can result in excessive porosity.
Porosity is gas trapped in the base metal aluminum during casting. These “holes” are exposed when the cylinder is machined or subjected to various chemicals in the plating process. The pits are usually small in size, and in good castings few and far between. When kept under acceptable levels, porosity will not adversely affect the performance or longevity of the engine. In fact, it will improve lubrication. The pits will not cause the coating to peel, nor will a ring hook on them. As far as our specifications on porosity our cylinders carry a lifetime warranty against defects in materials and workmanship. Therefore, through extensive testing we have found that porosity is a cosmetic problem only. In our pursuit to have both cosmetic and functional perfection we do everything possible to remove these pits. In some cases, this is not possible, so we release the cylinder only in cases where it will not affect performance.
Oleofilic is a natural tendency to absorb oil. Coatings that are oleofilic help the oil retention of the coating and reduces the wear on the surface.
Please see our jetting guidelines.
In most cases, your cylinder was not designed to run with an iron liner. Installing a sleeve not only adds weight to your cylinder, increases operating temperatures, but you will also be sacrificing the unbeatable wear characteristics of an NSC coating. An iron liner will wear 10 times faster than a plated cylinder, resulting in too much piston to wall clearance. Which can result in engine failures. In addition, re-plating your cylinder with NSC will almost always be less expensive and less time consuming.
We can plate many materials, cast iron included. By plating cast iron the cylinder will have all the benefits of NSC except the heat transfer. These benefits include 10 times better wear resistance, more horsepower, and better ring seal.
We offer many porting options for two and four stroke applications. We recommend calling one of our sales technicians to discuss all options available for your specific needs.
Depending on what your performance needs are, we can offer power gains and performance improvement for just about any application. We recommend calling one of our sales technicians to discuss all options available for your specific needs.
Most times we can fix just about anything however, there are few scenarios that the damage just can’t be repaired. We recommend calling one of our sales technicians to discuss all options available for your specific needs if repair can’t be completed.
We are the largest replating facility in the world. We use those resources to ensure that we have the highest quality and environmental standards in the industry. With that volume there isn’t anything new to us. We produce cylinders for governments, original manufactures, race teams, and development engineers as well as thousands of customers just like you.
We do have dealer programs for customers who are in the industry and providing service and repairs on powersports equipment for the general public.
By becoming a dealer you get additional discounts on all services provided, as well as discounts on all OEM and aftermarket parts purchased from Millennium Technologies.
There is no cost to this process, we only need a copy of your state tax ID#, business license, or resale certificate, a website and or business listing showing you are in the powersports repair and service business.
We will gladly accept international orders! we can return ship through the U. S Postal Service, UPS, or Fed-Ex. Since it is hard for us to get exact shipping estimates, we have provided you the links to these couriers shipping cost estimate websites. There you should be able to get at least a rough estimate on the shipping costs to and from our facility.
If you are within the United States, these tools are also excellent for calculating ground and air shipment costs
Customers please be aware that any shipping insurance or duty and daxes are also not included in the cost estimate
We can ship cylinders from our core inventory out same day, utilizing our cylinder exchange program, but if you want your cylinder repaired normal turn around times will apply.
We offer RUSH services to get cylinders through our process in half the normal turn time.
We do not perform these repairs in house, but we can have them provided for you.
We would be happy to source all your OEM parts needs. Price and delivery time will be quoted before payment.
Absolutely. Ring end gap is an optional service for any cylinder and piston kit order. You may also send your piston kit along if you have already purchased one.
You can ship cylinders, your entire engine, or drop off your entire bike here at Millennium and we can have needed repairs made or services provided. We recommend calling one of our sales technicians to discuss all options available for your specific needs.
Our plating services are covered by a LIMITED LIFETIME WARRANTY. There is no warranty offered by Millennium Technologies on repairs or parts not manufactured by Millennium Technologies.
We do sell complete heads outright depending on inventory levels and availability.
No, we cannot set valve clearances if we only have the head and not the complete engine. This is due to the fact that clearances will not be accurate until the head is properly torqued onto the engine block with the head gasket in place.
We recommend having a form of payment on file to be charged upon completion of work performed or at time of order to ensure no additional delays in getting your cylinders and parts shipped back to you.
We recommend having a form of payment on file to be charged upon completion of work performed or at time of order as to ensure no additional delays in getting your cylinders and parts shipped back to you.
In most situations, we can provide cheaper pricing on parts purchased from most retailers, however we do not match pricing listed on online sources such as e bay, or Amazon.
We have kit and service option packages that can qualify for additional discounts. We recommend calling one of our sales technicians to discuss all options available for your specific needs.
Yes! We are always interested in interesting marketing opportunities. If you have an interesting project, race program, or unique way to promote our products, services, and brands, please send your marketing proposal to firstname.lastname@example.org and we will be happy to investigate a mutually beneficial partnership.
Yes. All work must include a work order form or send in an estimate. Complete the form online, print it and include with your parts. We ask that you fill these forms out before sending in your part so that we have all instructions and contact info ready. If you prefer, you can print out a hard copy of the forms and complete them by hand. Feel free to call us at 866-892-2109 or e-mail us before or after business hours at: email@example.com and we can provide you with an estimate that you can print out, and ship in the box with your items.
Revolution Performance bores cases according to cylinder manufacturer’s tolerances. We have a detailed process for each manufacturer and may choose to position center case bolt as a "through bolt "versus a "tapped blind hole" for added structural integrity. The positioning of this bolt is critical and must align with case opening so it does not damage cylinders upon installation. Weeping at center case bolt may occur if not sealed properly.
All specifications for our work meet or exceed OEM specifications.
Our crankshafts will install as any stock flywheel per the manufacturer’s recommendations. We hold strict tolerances according to or exceeding manufacturer’s recommendations.
We measure total indicated run-out by going off the tip of the pinion shaft.
Yes. You may contact a technician to answer any question regarding our work or process between 8:30 AM - 5:00 PM CST Monday through Friday. You can also send us an e-mail during or after business hours at: firstname.lastname@example.org.
Refer to the factory service manual for information on assembly procedures or feel free to call us between 8:30 AM - 5:00 PM CST Monday through Friday or contact us by e-mail during or after business hours at: email@example.com.
Crankshafts sent to Revolution Performance without a work order or direction of service, will be considered abandoned after 6 months and become property of Revolution Performance.
We install races and set Timken bearing end-play between .001” - .003”.
To receive a dealer discount, a Dealer Application must be approved and on file upon completion of work.
No. We require all dealers to be full-time dealers who work on V-Twin motorcycles (Harley Davidson, Victory and Indian motorcycles) as their full-time job. We understand there are many great mechanics who work on the side. However, we must protect our dealers and their full-time job.
We work with many great dealers all over the world. Please see our dealer locator map to see which dealers fit your needs and location. Feel free to give us a call at 866-892-2109 and we can provide you with a dealer recommendation based on your specific needs that you have at that moment.
All packages are shipped UPS regular ground unless requested and stated.